CB Kearney

CB Kearney

eCommerce

CustomMade is our first foray into the world of eCommerce. So far it is looking like a positive move.

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Look for us on more websites like this.

-CB-

A Good Sign

Truck

Tacko Restaurant, San Francisco

It is always fun when I get a chance to make something special for a friend.

Nick

Nick tending bar at one of his restaurants, Underdogs.

A while back my childhood friend, my brother from another mother (We were born on the same day, same year.) Nick Fasanella called me to make a few things for his latest restaurant venture, Tacko. Tacko is a combination of Nick’s interest in boating and his love of tacos. Nick wanted a traditional boat name board for his latest taqueria’s sign, some New England style shutters and some other carved signs for the restaurant’s interior.

Since the sign and the shutters were going to be out in all kinds of San Francisco weather, I decided to Spanish cedar. Spanish cedar is also great for carving. The sign is nine feet long and fifteen inches tall, so I needed to glue up and rip the sign blank.

Ripping

Preparing the sign blank

 

After the blank was prepared, I printed out some full size letters and used spray adhesive to attach them in just the right spot. Since the sign was going to be painted black, I used some black spray paint to create the negative of the letters. I don’t always take this step. Often I just freehand the lettering but these letters are so tall I took this extra step to speed up the process.

Carving1

Layout of the sign

 

In the photo above you can see a printed out letter C and the beginning of the center line layout of letters.

Next, I began carving out the letters. The letters are so tall and the carving ended up so deep that I could not carve it with a single pass. I started with a v-tool to get the basic shape and then switched to a straight chisel to widen and deepen the v-groove in the letters.

Carving2

Carving mid-stream (Notice the small “compost” sign I also carved)

 

Carving3

Shot of the finished sign

After the letter carving was done I carved some traditional name board ends, painted it semi-gloss black, added the gold leaf paint and sourced some invisible french cleat sign brackets from the great vendor Hook & Lattice.

And a few shots of the sign up at Tacko.

Sign

Be sure to visit Tacko when you are in San Francisco or Nick’s other spot, The Taco Shop at Underdogs for some of the best tasting tacos that this East Coast gringo has ever had.

-CB-

Architectural Wood Carvings

Sterling Library

Yale’s Sterling Memorial Library

Yale University recently remodeled their iconic Tudor Gothic cathedral to higher learning, the Sterling Memorial Library. As part of the remodel, Yale wanted to recreate the library’s Nave and in the process reconfigure the desk that currently stands as impedance to students accessing the library’s extensive collections.

MAY311443

Entrance to the Nave

 

Original Desk With Panels

Original desk with panels

Their architect’s, Halpern Architects, planned on restoring, repairing, reusing and, in some cases, recreating some of the Nave’s gorgeous woodcarvings for the remodel.

Architect's Planjpg

Architect’s Plan

 

MAY311498-9

Entrance to the Nave

It was for this last part, recreating, that I was contacted by CW Keller. They wanted me to recreate carved panels and finials that would be added to an expanded reception desk.

Panel After Duplicator

Panel after duplicator

So I sharpened up my carving tools and set to work carving seven identical panels and multiple copies of three different finials. Here are some photos of the nearly completed panels right before the final clean up of the carvings

Close Up Of Left

Close-up left

Close Up Middle

Close-up Middle

Close Up Right

Close-up Right

As usual these types of jobs are on a tight timetable, so the work started with a duplicator to get the majority of the waste material out of the way. These panels are quarter-sawn white oak, which is an extremely hard and brittle material and can be challenging to carve.

 

The trouble with most commercial duplicators is they cannot reproduce the fine details of period carvings. So after the duplicator removed much of the waste, I set to the painstaking work of creating identical copies of the panels and finials.

Close Up Of Panel Progress

Close up of panels in progress

Three Completed Panels

Three Completed Panels

Look for picture of the completed work soon.

 

-CB-